- #MORBIDELLI POST PROCESSOR FOR FEATURE CAM FULL#
- #MORBIDELLI POST PROCESSOR FOR FEATURE CAM SOFTWARE#
#MORBIDELLI POST PROCESSOR FOR FEATURE CAM FULL#
In conclusion, he says Alphacam means the company can offer a maximum turnaround time of 14 working days on all orders - whether it is for one case, or 100.įor full contact details, visit our "Back Issues" page and turn to page 17 of our August/September 2017 issue.CNC Post Processors & CAM for Different G-Code Dialects “With Alphacam we have post processors set up for each CNC machine, so we can simply send the program to the shop floor knowing it will be absolutely right.”
#MORBIDELLI POST PROCESSOR FOR FEATURE CAM SOFTWARE#
It is also important to ensure that there are not going to be any collisions during the manufacturing process.”Īnd he says having one software package to drive the routers from all three machines tool manufacturers makes their working lives considerably easier. “We are able to see what the end product is going to look like before we start to cut the material. Trishanth Parari says another aspect of Alphacam which plays a vital part in the production is simulation. And when we are machining high production runs of the same case with a number of intricate routes, it can save us days.” “It varies from job to job, but the bare minimum is hours down to minutes. Alphacam improves yield, and yield becomes profit margin, so Alphacam is directly contributing to our bottom line and profitability.” It also saves considerable time, which, again, improves efficiency and profitability. On our widely used materials, such as Hexaboard, the yield is well up around 90 per cent, so this represents considerable savings. “Waste is expensive, but Alphacam creates what is essentially a jigsaw puzzle for routing, compared to the straight cut saw and beam saw where you’d have to go right through a panel. A one-off flight case may only need a quarter or half sheet of Hexaboard plywood, but prior to using Alphacam we might have to use a full sheet. For example, we can create a jigsaw of 20 one-off cases on the same nest. “This goes to the shop floor where the CNC machine operators create the nests getting the most efficient yield from every sheet … even when we are producing one-offs. The company uses specific software for designing its flight cases, and the DXF file containing all the panel sizes, handle cut-outs and catch holes, is imported into Alphacam for the toolpaths to be added. He says once a prototype is approved, programming all three machines with Alphacam enables them to produce the same product quickly and efficiently every time. What one person does with Alphacam in the office saves time for 20 people on the shop floor.” So we decided to purchase the Biesse Rover for routing the panels.”Īlphacam is involved in almost everything he does: “Everything that is machined, every hole, every pocket - the more time we invest upfront turns into savings of minutes and hours.
![morbidelli post processor for feature cam morbidelli post processor for feature cam](http://www.fittingsoftware.com.au/index_htm_files/2176.png)
“Moving from the single head Pacer to the twin head Morbidelli improved efficiency in terms of speed and accuracy in cutting the inserts, and they were passing through the factory faster than the panels. As it is a twin-head machine we are able to run it in tandem, programmed with Alphacam.”Īnd project manager Martin Clarke says the next natural step was to further expand the CNC suite.
![morbidelli post processor for feature cam morbidelli post processor for feature cam](https://i.ytimg.com/vi/KL1mNnI218U/mqdefault.jpg)
“The shop floor workers were physically routing the panels every day, and it was becoming increasingly inefficient to machine the foam inserts on the single head Pacer, so we brought in the Morbidelli which was a pod and rail system, and we converted half the bed into a flat bed. “However, as the company grew we needed to reduce our labour time in producing drawing and preparing the machines.
![morbidelli post processor for feature cam morbidelli post processor for feature cam](https://icam.com/wp-content/uploads/2018/11/MacBook.png)
We simply added tool paths to the DXF files,” he says. “Previously, everything was routed manually. Trifibre invested in Alphacam when it purchased the Morbidelli to supplement the Pacer. Sales manager Trishanth Parari says the company specialises in working with major blue chip organisations, manufacturing flight cases that meet military specifications, bespoke polyprop cases, complex bespoke metal containers, made to measure metal fabrications, wooden packing crates and custom made wooden and plastic presentation cases. And now, around five years later, it programs the Biesse Rover, a Morbidelli and the original small Pacer.Įstablished in 1981, Trifibre Ltd has grown into what is believed to be the UK’s leading case producer, providing innovative casing design and manufacturing solutions to a wide range of industry sectors including aerospace, surgical and medical, motorsport and automotive, and clothing. IT WAS an open and shut case when Leicester-based Trifibre was looking for CAD/CAM software to drive its new CNC router. Trifibre 'jigsaw' nests in Alphacam aid bottom line